Technical Safety

NDT, Welding, Coating
& API Certified Services

NDT

- VT, PT, MPI, UT Thickness gauging Inspection and UT Weld inspection.
- NDT Training for Level 2 Personnel as per SNT-TC-1A & Written Practice.

In-Depth NDT Non-Destructive Testing Solutions by Technical Safety

Unlock the potential of flawless operations with Technical Safety's premier Non-Destructive Testing (NDT) services, designed to meet the rigorous demands of Saudi Arabia's diverse industrial landscape. With Technical Safety, you embark on a journey towards operational excellence, leveraging the power of advanced NDT methodologies to assure asset integrity without disrupting your critical processes.

Our NDT Services: A Glimpse into Technical Safety's Expertise

Technical Safety specializes in a wide array of NDT techniques that cater to the unique needs of industries such as oil and gas, construction, manufacturing, and aerospace within Saudi Arabia. Our expertise extends to, but is not limited to:

Ultrasonic Testing (UT): Harnessing sound waves to detect internal flaws or to characterize materials.

Radiographic Testing (RT): Utilizing X-rays or gamma rays to examine the internal structure of components.

Magnetic Particle Testing (MT): Revealing surface and near-surface discontinuities in ferromagnetic materials.

Liquid Penetrant Testing (PT): Detecting surface-breaking defects in all non-porous materials.

Eddy Current Testing (ECT): Employing electromagnetic induction to detect and characterize surface flaws.

Visual Inspection (VI): The most fundamental NDT method, providing quick and efficient assessment.

Tailored NDT Approaches for Saudi Arabia's Industry Needs

Technical Safety's NDT services are not one-size-fits-all; they are meticulously tailored to the regulatory environment and operational demands of Saudi Arabia. Our certified NDT technicians, armed with state-of-the-art equipment and a wealth of experience, deliver accurate diagnostics ensuring your compliance with international standards and local regulations.

Advantages of Partnering with Technical Safety for NDT Services

Choosing Technical Safety for your NDT requirements means benefiting from:

Enhanced Safety: We identify potential risks before they evolve into costly failures, safeguarding your personnel and operations.

Regulatory Compliance: Our NDT services align with Saudi standards, ensuring your operations meet all necessary compliance benchmarks.

Quality Assurance: We provide comprehensive reporting that supports your commitment to quality, bolstering your market reputation.

Cost-Efficiency: By detecting issues early, our NDT services help avoid downtime and extend the lifespan of your equipment. Innovative NDT for a Progressive Saudi Arabia

At Technical Safety, innovation is at the core of our NDT services. We're continuously evolving our techniques to include the latest advancements in NDT technology. Our commitment to innovation not only enhances the efficiency of our testing services but also positions your business at the forefront of industrial excellence. Concluding Thoughts

Technical Safety is your trusted partner for comprehensive NDT Non-Destructive Testing services in Saudi Arabia. Our commitment to quality, safety, and innovation ensures that we not only meet but exceed the expectations of our clients, fostering a culture of trust and reliability.

For industry-leading NDT solutions, look no further than Technical Safety. Contact us today to explore how we can support the integrity and success of your operations.

Non-Destructive Testing (NDT) Solutions by Technical Safety

Technical Safety's Non-Destructive Testing (NDT) services are designed to safeguard the seamless performance and integrity of your machinery and infrastructure. Our state-of-the-art NDT techniques pinpoint imperfections early on, preventing extensive damage and operational disruptions. Committed to upholding the highest global benchmarks, Technical Safety guarantees that your assets meet and exceed rigorous international standards, ensuring their reliability and your peace of mind.

Non-Destructive Testing (NDT) Services by Technical Safety

At Technical Safety, we understand the critical importance of maintaining and enhancing the reliability of your operations, whether they unfold on construction sites, within pipelines and refineries, across the decks of shipyards, or inside the secure bounds of nuclear power plants. Our Non-Destructive Testing (NDT) services are meticulously tailored to offer either comprehensive or selective examination of your assets, employing rigorously developed procedures and executed by our highly trained and certified NDT inspectors. This approach ensures that we deliver exhaustive and insightful data about the condition and safety of your assets, empowering you with the knowledge to make strategic, informed decisions regarding asset management. With Technical Safety's NDT services, you gain a partner dedicated to the longevity and reliability of your operations.

*Addressing Corrosion Under Insulation (CUI) Challenges with Technical Safety in Saudi Arabia*

Corrosion Under Insulation (CUI) presents a significant challenge for industries in Saudi Arabia, impacting productivity, environmental safety, and worker security, sometimes with fatal outcomes. The financial toll of CUI on global businesses is substantial, costing billions annually in damages. *Integral Role of CUI Prevention in Asset Integrity*

At Technical Safety, we recognize the vital importance of minimizing CUI within asset integrity management and piping inspection frameworks. Traditional industry practices, relying heavily on audits and visual inspections, fall short in effectively mitigating CUI risks. Given that CUI often remains hidden beneath insulation until it's too late, these methods offer a reactive rather than a preventive solution, failing to address the issue before it escalates into severe damage. *Technical Safety’s Proactive Approach to CUI Management*

In response, Technical Safety adopts a forward-thinking, risk-based strategy for confronting CUI, targeting not only current but also future potential problem areas. Our innovative approach, tailored for the Saudi Arabian market, employs the latest in technology to uncover and remedy CUI threats through methods such as:

- *Guided Wave Technology:* For comprehensive inspection without full insulation removal.
- *Real-Time Radiography:* Offering immediate insights into the condition beneath the insulation.
- *Pulse Eddy Current (PEC):* For detecting variations that indicate corrosion without disturbing the insulation.
- *Visual Testing (VT) with Partial Insulation Removal:* For targeted inspections where CUI is suspected.
- *Neutron Backscatter Techniques:* Providing detailed analysis of moisture presence that can lead to CUI.
- *Thermal/Infrared Imaging:* For identifying hot spots indicative of potential CUI areas.

By integrating critical process analysis, Technical Safety proactively identifies and addresses insulation damage threats before they evolve into CUI, enabling precise identification and remediation of corrosion sources.

*Why Choose Technical Safety for CUI Services in Saudi Arabia?*

Opting for Technical Safety's CUI services ensures several benefits:

- *Enhanced CUI Risk Reduction:* Significantly mitigate the likelihood of CUI affecting your operations.
- *ROI Improvement on Thermal Insulation:* By minimizing thermal loss, extend the life and efficiency of your assets.
- *Facility Failure Risks Minimized:* Protect your operations from the downtime and costs associated with corrosion-induced failures.
- *Unplanned Maintenance Costs Lowered:* Proactively addressing CUI reduces the need for emergency repairs.
- *Employee Safety and Environmental Sustainability:* Our services prioritize the well-being of your workforce and reduce negative environmental impacts.

*Leadership in Asset Integrity Management*

As a premier provider of inspection, testing, verification, and certification services in Saudi Arabia, Technical Safety leverages unmatched resources and expertise to ensure your assets remain safe, reliable, and regulatory-compliant.

Embrace a proactive stance against CUI with Technical Safety's specialized services. *Contact us* to discover how we can enhance the integrity, safety, and sustainability of your assets, aligning with Saudi Arabia's industrial ambitions and environmental commitments.

*Addressing Corrosion Under Insulation (CUI) Challenges with Technical Safety in Saudi Arabia*

Corrosion Under Insulation (CUI) presents a significant challenge for industries in Saudi Arabia, impacting productivity, environmental safety, and worker security, sometimes with fatal outcomes. The financial toll of CUI on global businesses is substantial, costing billions annually in damages.

*Integral Role of CUI Prevention in Asset Integrity*

At Technical Safety, we recognize the vital importance of minimizing CUI within asset integrity management and piping inspection frameworks. Traditional industry practices, relying heavily on audits and visual inspections, fall short in effectively mitigating CUI risks. Given that CUI often remains hidden beneath insulation until it's too late, these methods offer a reactive rather than a preventive solution, failing to address the issue before it escalates into severe damage.

*Technical Safety’s Proactive Approach to CUI Management*

In response, Technical Safety adopts a forward-thinking, risk-based strategy for confronting CUI, targeting not only current but also future potential problem areas. Our innovative approach, tailored for the Saudi Arabian market, employs the latest in technology to uncover and remedy CUI threats through methods such as:

- *Guided Wave Technology:* For comprehensive inspection without full insulation removal.
- *Real-Time Radiography:* Offering immediate insights into the condition beneath the insulation.
- *Pulse Eddy Current (PEC):* For detecting variations that indicate corrosion without disturbing the insulation.
- *Visual Testing (VT) with Partial Insulation Removal:* For targeted inspections where CUI is suspected.
- *Neutron Backscatter Techniques:* Providing detailed analysis of moisture presence that can lead to CUI.
- *Thermal/Infrared Imaging:* For identifying hot spots indicative of potential CUI areas.

By integrating critical process analysis, Technical Safety proactively identifies and addresses insulation damage threats before they evolve into CUI, enabling precise identification and remediation of corrosion sources.

*Why Choose Technical Safety for CUI Services in Saudi Arabia?*

Opting for Technical Safety's CUI services ensures several benefits:

- *Enhanced CUI Risk Reduction:* Significantly mitigate the likelihood of CUI affecting your operations.
- *ROI Improvement on Thermal Insulation:* By minimizing thermal loss, extend the life and efficiency of your assets.
- *Facility Failure Risks Minimized:* Protect your operations from the downtime and costs associated with corrosion-induced failures.
- *Unplanned Maintenance Costs Lowered:* Proactively addressing CUI reduces the need for emergency repairs.
- *Employee Safety and Environmental Sustainability:* Our services prioritize the well-being of your workforce and reduce negative environmental impacts. *Leadership in Asset Integrity Management*

As a premier provider of inspection, testing, verification, and certification services in Saudi Arabia, Technical Safety leverages unmatched resources and expertise to ensure your assets remain safe, reliable, and regulatory-compliant.

Embrace a proactive stance against CUI with Technical Safety's specialized services. *Contact us* to discover how we can enhance the integrity, safety, and sustainability of your assets, aligning with Saudi Arabia's industrial ambitions and environmental commitments.

*Innovative Structural Health Monitoring by Technical Safety*

Optimize the longevity and reliability of your essential structures with Technical Safety's Structural Health Monitoring (SHM) solutions. Our advanced SHM systems empower you to remotely oversee the integrity of critical assets in real-time, ensuring their continued performance and safety.

*Embracing the Future of NDT with SHM*

As vital structures like bridges, cranes, and civil constructions age, they inevitably experience wear and tear. Traditional inspection methods might catch defects too late, risking catastrophic asset failures. Technical Safety introduces a revolutionary, sensor-based SHM approach for continuous, real-time health assessments of your critical assets. This proactive monitoring enables early detection of issues, allowing for timely intervention and mitigation.

*24/7 Protection Through Advanced Sensor Technology*

Imagine the benefits of having an NDT inspector monitoring your assets around the clock without the continuous expense. Technical Safety's remote, sensor-based SHM system utilizes cutting-edge Internet of Things (IoT) technology to perform ongoing evaluations, aligning with NDT standards. This vigilant monitoring minimizes the risk of unexpected failures and extends the operational life of your assets.

*Benefits of Continuous SHM:*


- *Minimized Downtime:* Our SHM services help significantly reduce operational interruptions.
- *Lowered Maintenance Costs:* By identifying issues early, we help you save on costly repairs and maintenance.
- *Informed Maintenance Planning:* Continuous tracking of defect evolution and critical parameters like temperature and acceleration aids in strategic maintenance scheduling and decision-making. *Our Comprehensive Five-Step Process*

Technical Safety's approach integrates state-of-the-art technology with our deep expertise in asset integrity management, offering a robust framework for safeguarding your investments.

*Choose Technical Safety for SHM Excellence*

As a leader in asset integrity management and NDT services, Technical Safety brings unparalleled expertise and innovative solutions to the table. Our commitment to safeguarding your investments through proactive structural health monitoring sets us apart.

Reach out to discover how Technical Safety's SHM services can enhance the safety, efficiency, and longevity of your critical assets.

Comprehensive NDT Level III Consulting Services by Technical Safety

Technical Safety offers a full suite of NDT Level III consulting services, meticulously designed to enhance the efficiency, reliability, and safety of your operations. Our expertise spans across selecting the optimal nondestructive testing methods, equipment procurement, and the development of tailored inspection procedures to meet and exceed international, national, and specific client standards. Here’s a detailed look at our offerings:

Optimal Method Selection: Identifying the most suitable NDT methods and techniques for your specific applications.

Equipment Guidance: Choosing the right equipment tailored to your needs.

Custom Inspection Procedures: Crafting NDT inspection procedures for diverse methods, clients, and projects.

Standard Compliance Procedures: Developing procedures aligned with International, National, or proprietary codes, standards, and specifications.

Reporting and Technique Documentation: Creating test report templates and NDE technique sheets for systematic documentation.

Advanced NDT Procedures: Formulating advanced procedures for specialized applications, including ultrasonic testing of TKY joints and aerospace NDT.

Advanced Methodologies: Procedures for sophisticated NDT methods like MPT, UT, PT, Radiographic Testing, PMI, and Hardness Testing.

Compliance with ASNT SNT-TC-1A: Drafting written practices in line with ASNT recommended practices.

Procedure Reviews: Comprehensive review of all inspection procedures for quality assurance.

Standards & Specifications Reviews: Evaluating procedures against International, National, or internal standards and specifications.

Personnel Training & Certification: Offering training and certification for personnel according to the employer’s written practice.

ASME Code Stamp Consulting: Guidance on ASME code stamp certification services.

Recruitment Support: Assisting in the selection of suitable candidates for various NDT, material testing, and quality control roles. Setting Up New NDT Facilities

Technical Safety is your go-to partner for establishing new NDT facilities, providing end-to-end assistance from feasibility studies and equipment selection to facility layout, equipment commissioning, and maintenance plans. Our in-house NDT Level III experts ensure your new facilities are set up for success:

Application-Specific Method Study: Evaluating methods and techniques for components as per applicable codes, standards, and client requirements.
Equipment Selection Study: Conducting feasibility studies to select the right equipment for your applications.
Competitive Equipment Procurement: Guiding you in purchasing the appropriate equipment at competitive prices.
Facility Layout Design: Creating layouts optimized for component inspection efficiency.
Equipment Commissioning: Overseeing the inspection and commissioning of new equipment.
Equipment Calibration and Maintenance: Establishing calibration and maintenance schedules for equipment and accessories.

Why Choose Technical Safety?

With Technical Safety, you leverage the expertise of seasoned NDT Level III professionals dedicated to ensuring your operations are compliant, efficient, and safe. Contact us today to elevate your NDT capabilities and safeguard the integrity of your critical assets.

Pioneering Advanced Non-Destructive Testing (ANDT) Solutions at Technical Safety

Delve into the realm of Advanced Non-Destructive Testing (ANDT) with Technical Safety, where state-of-the-art technology meets precision inspections. Our suite of ANDT techniques offers a comprehensive approach to anomaly detection in assets, enhancing operational continuity for a diverse range of industries in Saudi Arabia. ANDT stands out by delivering expedited, precise results and providing a cost-efficient alternative to traditional NDT methods.

Technical Safety: A Legacy of Innovation in Non-Destructive Testing

Since its inception, Technical Safety has been synonymous with innovation in the NDT domain. Our legacy began with the introduction of commercial NDT services, evolving into the development of proprietary ANDT methods. Our Technology Centre, the engine room of our R&D efforts, collaborates with academia, research institutes, and most importantly, our clients, to transform NDT challenges into bespoke, cutting-edge solutions.

ANDT at Technical Safety: Visionary Services for Tomorrow's Industry

Our commitment to innovation is demonstrated by our exclusive range of ANDT services, catering to the unique demands of our clientele:

Rayscan (Real-Time Radiography): Revolutionizing traditional radiography with instantaneous imaging and analysis.
DTI Trekscan & Pipeline Inspection Tools (PIT): Spearheading pipeline integrity with advanced internal inspection solutions.
IRIS for Tube Inspection: Offering precision tube inspections to ensure system integrity and safety.
Portable IWEX: A portable and efficient solution for flaw detection and characterization. Selecting the Right ANDT Method with Technical Safety

The choice of the appropriate ANDT method hinges on asset characteristics, material properties, and the specific inspection challenges at hand. At Technical Safety, we tailor our ANDT services to optimize your inspection processes, providing clear results with minimal interference to your operations. Our advanced techniques not only reduce the costs of inspections but also ensure reliable processes that prioritize safety for personnel and the environment.

Technical Safety's Technology Centre: Advancing ANDT Innovation

Our Technology Centre is dedicated to the development and enhancement of advanced products and solutions, ensuring that Technical Safety's operations remain at the cutting edge of the NDT industry. By investing in advanced methods, we equip our clients with the tools to maintain high-performance standards while safeguarding assets and upholding regulatory compliance.

Conclusion

Technical Safety is at the forefront of Advanced Non-Destructive Testing, offering exclusive and innovative solutions tailored for the Saudi Arabian market. Our approach to ANDT provides our clients with the confidence to maintain efficient, safe, and cost-effective operations.

For pioneering ANDT solutions that align with industry best practices, trust Technical Safety. Reach out to explore our advanced NDT services and how they can fortify the integrity of your operations.

*Technical Safety's Non-Destructive Testing Services in Saudi Arabia* *Technical Safety* is dedicated to offering premier Non-Destructive Testing (NDT) services across Saudi Arabia, ensuring the safety, efficiency, and durability of your assets and infrastructure. Our team, equipped with cutting-edge NDT technology, brings unparalleled expertise to every project, catering to the specific needs of various industries within the Kingdom. *Diverse NDT Solutions for Industry Needs*

Technical Safety provides a comprehensive array of NDT services, designed to address the unique challenges across sectors:


- *Ultrasonic Testing (UT) in KSA:* Utilizing high-frequency sound waves, our UT services detect internal defects and corrosion, safeguarding the structural integrity of your assets.
- *Visual Testing (VT) in Saudi Arabia:* Through meticulous visual inspections, our VT services identify surface defects and damage, ensuring optimal performance of components and structures.
- *Penetrant Testing (PT) in KSA:* Our PT services employ liquid dye penetrant to reveal surface-breaking flaws in non-porous materials, offering an efficient flaw detection method.
- *Magnetic Particle Testing (MPT) in Saudi Arabia:* Leveraging magnetic fields, our MPT services uncover surface and near-surface discontinuities in ferromagnetic materials, guaranteeing the quality and safety of your assets. *Why Partner with Technical Safety for NDT Services?*

Choosing Technical Safety as your NDT provider in Saudi Arabia comes with significant advantages:


- *Unmatched Expertise:* Our professionals possess extensive knowledge and experience across various industries, delivering precise and dependable inspection outcomes.
- *Rigorous Quality Control:* Adhering to strict NDT quality standards, we ensure the accuracy and reliability of our inspections, maintaining the safety and functionality of your assets.
- *Certification & Training:* Our NDT experts are fully certified and continually trained in the latest NDT methods and technologies, keeping our services at the forefront of the industry.
- *Tailored Solutions:* Understanding the diverse needs of our clients, we offer customized NDT services that precisely meet the demands of your specific industry and challenges.
- *Advanced Technologies:* Employing the latest in NDT equipment and techniques, Technical Safety provides detailed and accurate inspection results, enhancing your assets' value and longevity.

*Contact Technical Safety – Your Proven NDT Partner in Saudi Arabia*

Entrust Technical Safety with your Non-Destructive Testing needs in Saudi Arabia. Reach out to explore how our exhaustive NDT services can contribute to the quality, safety, and longevity of your assets and infrastructure.

*Send Your Inquiry Today*

Explore our services further for comprehensive asset integrity solutions, including RBI inspection, API 580, mechanical integrity assessments, and more, tailored to support industries like construction, manufacturing, and energy in achieving operational excellence and safety compliance.

*Advanced Rope Access Services by Technical Safety*

Technical Safety revolutionizes inspection and maintenance operations by harnessing the efficiency and versatility of Rope Access services, offering a cost-effective alternative to traditional, time-intensive scaffolding systems. Demonstrated as a highly safe method, Rope Access has proven invaluable for executing a variety of tasks in hard-to-reach or elevated locations. Endorsed by major IACS classification societies and boasting ISO/IEC 17020 accreditations alongside major port approvals, Technical Safety stands at the forefront of specialized services. *Comprehensive Inspection and Maintenance Through Rope Access*

Our Rope Access capabilities encompass an extensive array of services, including:

- *NDT Inspection Services:* Utilizing Rope Access for thorough non-destructive testing in challenging locations.
- *Bolt Torquing:* Precise application and verification of bolt tightness in critical assemblies.
- *Dropped Object Survey:* Assessments to prevent potential hazards from falling objects in operational areas.
- *Lifting Gear Inspection and Pad Eye Load Testing:* Ensuring the safety and reliability of lifting equipment through specialized inspections.

Technical Safety differentiates itself by seamlessly integrating NDT inspection, lifting equipment inspection, and advanced Rope Access solutions, providing a unified service portfolio under one roof.

*Versatile Applications and Certified Expertise*

Our approach replaces scaffolding with Rope Access for efficient NDT Testing Services, particularly when conventional access is impractical. This method is especially effective for offshore rigs and vessels, enabling essential pre and post-NDT services like pedestal crane load testing and lifting equipment inspection. Our team comprises NDT technicians accredited with IRATA, ASNT Level II/PCN/ISO certifications, ensuring the highest standards of professional skill and safety.

*Benefits and Technical Planning Excellence*

Technical Safety not only offers cost and risk reductions compared to scaffolding and mobile work platforms but also assists in the meticulous technical planning of facilities. This includes the preparation of technical drawings, safe work plans, rigging plans, and special access/rescue plans, among others. Our Rope Access maintenance and repair services provide a secure and efficient solution for welding and other repairs in difficult-to-access areas.

Our commitment to excellence is reflected in careful project management and detailed pre-job surveys, ensuring each project's requirements are thoroughly mapped out for smooth and effective execution. Services extend to MPI Inspection, UT scanning inspection, Dye Penetrant Examination, and Lifting Gear Inspection, among others, highlighting our broad skill set and comprehensive service range.

*Choose Technical Safety for Rope Access Solutions*

Embrace the efficiency, safety, and cost-effectiveness of Technical Safety’s Rope Access services. Our expertly trained team and commitment to quality make us the ideal partner for your inspection, testing, and maintenance needs. Contact us to learn how our Rope Access solutions can support your operations.

Welding

  • Welding Procedure & PQR Qualification
  • Welder Qualification
  • Welding Inspection

Welder Certification and Procedure Qualification by Technical Safety In the ever-evolving industrial landscape of Saudi Arabia, ensuring the highest standards of welding quality and safety is paramount. Technical Safety stands at the forefront, offering comprehensive Welder Certification and Procedure Qualification services tailored to meet the stringent demands of the Saudi market. As a leader in the field, we empower your workforce and validate your welding procedures, ensuring they align with both local and international standards.

Welder Certification Services:

Technical Safety's Welder Certification process is meticulously designed to certify the skill and proficiency of welders, guaranteeing their capability to perform welding tasks to the highest standards. Our certification process includes:

Rigorous theoretical and practical exams.
Evaluation based on Saudi and international welding standards, including AWS, ASME, and ISO.
Renewal and updating services for certifications to ensure ongoing compliance and skill relevance.

Procedure Qualification Services:

Our Procedure Qualification services provide a robust framework for validating welding procedures, ensuring they meet project specifications as well as safety and quality requirements. Services include:

Comprehensive review and testing of welding procedures.
Documentation and certification that align with Saudi Aramco’s standards and other regulatory bodies.
Assistance in developing new welding procedures to optimize efficiency and compliance.

Why Choose Technical Safety for Welder Certification and Procedure Qualification?

Local Expertise, Global Standards: Leverage our deep understanding of Saudi Arabia’s regulatory landscape, coupled with our adherence to international quality standards.
Tailored Solutions: Whether it’s oil and gas, construction, or manufacturing, we customize our services to fit the unique needs of your sector.
Enhanced Safety and Compliance: Our services not only aim at compliance but also at promoting a culture of safety and excellence in welding practices.
Competitive Edge: Certified welders and qualified procedures can significantly enhance your project bids, setting you apart in the competitive Saudi market.
Commitment to Excellence: At Technical Safety, we are committed to delivering services that enhance the integrity, safety, and efficiency of your welding operations. Our team of certified inspectors and trainers ensures that your welders and welding procedures surpass the expected standards of quality and safety.

For businesses operating in Saudi Arabia, choosing Technical Safety means partnering with a leader in Welder Certification and Procedure Qualification. Let us help you achieve excellence in welding quality and safety. Contact us today to learn more about our services and how we can support your business's growth and compliance in the dynamic Saudi industrial sector.

CORE SERVICE OFFERINGS

Welder Certification & Procedure Qualification
Technical Safety provides a comprehensive welder certification and welding procedure program that includes:

- Welder Qualification Testing for performance qualification and certification of welders (a welder/welding operator performances qualification - WQT) to ASME, ANSI, AWS, API code.
- Preparation for Weld Procedure Qualification that is relevant for either the project or any client requirements.
- Coupon Testing as per Weld Procedure Qualification including visual examination, mechanical testing, metallographic examination, and non-destructive testing.
- Documentation of the Procedure Qualification Record as per ASME, ANSI, AWS, API codes.
- Detailed weld inspection including the review of the qualification e.g., weld procedure specification, welder performance qualification, validity for process materials and consumable items, equipment, setup, and other factors including certificates of calibration and/or conformity governing the task.
- Ensuring Safety of Operations for the self, welder, and other workers in the vicinity, particularly ultraviolet radiation from arc during welding.

A weld sample is produced prior to commencing the final welding of the product. All welding variables are controlled and recorded when welding the weld sample or coupon. These welded coupons are then tested to ensure that the weld joint will be of acceptable quality.

The types of tests involved in weld testing are visual inspection, non-destructive testing such as Radiographic examination (RT), Ultrasonic testing ( UT or UFD), Magnetic Particle test (FMPI or MPI or MT) and Liquid Dye Penetrant Test ( DPI or PT) followed by appropriate mechanical test such as Weld tensile test, transverse test, longitudinal bend test, transverse bend test, impact test, macro examination or macro test, hardness survey or hardness test, weld fracture test, nick break test, fillet break test, corrosion resistance test, metallographic test, microstructure test, ferrite count test, ferrite number test, post weld heat treatment or stress relieving and chemical analysis.

The welded sample or coupon is often tested at various stages of fabrication such as for Welding Procedure Qualification Record (WPQR), to qualify Welding Procedure Specification (WPS), to qualify welder as Welder Qualification Record ( WQ or WQR) and to accept the final product in the form of Production Weld test.

A Welding Procedure Specification (WPS) is a document that describes how welding is to be carried out in production. Its purpose is to aid the planning and quality control of the welding operation. They are recommended for all welding operations and most application codes and standards make them mandatory.

A Welding Procedure Specification (WPS) is a formal written document describing welding procedures, which provides direction to the welder or welding operators for making sound and quality production welds as per the code requirements. The purpose of the document is to guide welders to the accepted procedures so that repeatable and trusted welding techniques are used. A WPS is developed for each material alloy and for each welding type used. Specific codes and/or engineering societies are often the driving force behind the development of a company’s WPS. A WPS is supported by a Procedure Qualification Record (PQR or WPQR). A PQR is a record of a test weld performed and tested (more rigorously) to ensure that the procedure will produce a good weld. Individual welders are certified with a qualification test documented in a Welder Qualification Test Record (WQTR) that shows they have the understanding and demonstrated ability to work within the specified WPS.

Non Destructive testing & Certification – NDT – Advanced & Conventional

Materials and equipment which fail to achieve their design requirements or projected life due to undetected defects may require expensive repair or may result in equipment failure.

Our certified crew use their knowledge and experience to optimize your maintenance processes. Using up to date equipment and proven inspection techniques, our highly trained technicians provide a high level of customer service, efficiently and accurately.

Conventional Services:

Ultrasonic Testing
Radiographic Testing
MPT – Magnetic Particle Testing
Dye Penetrant Testing

Advanced Services:
ECT - Eddy Current Testing
MFL - Magnetic Flux Leakage Testing
IRIS - Internal Rotary Inspection System
RFET - Remote Field Electromagnetic Testing
PAUT - Phased Array Ultrasonic Testing
PMI - Positive Material Identification Testing
WQT - Welder Qualification test

A Welding Procedure Specification (WPS) is an essential document in the field of welding, outlining the specific techniques and standards required for producing high-quality welds in various production environments. In Saudi Arabia, where the construction and manufacturing industries are booming, the adherence to comprehensive WPS documents is crucial for ensuring the integrity and safety of welded structures and components. Purpose and Importance of WPS in Saudi Arabia's Welding Operations

The primary goal of a WPS is to provide welders and welding operators with clear, concise instructions for executing welding tasks in a manner that meets or exceeds industry standards. This document plays a pivotal role in both planning and quality control, ensuring that every welding operation contributes to the creation of durable, reliable products and infrastructure. With the Kingdom's focus on industrial growth and infrastructure development, the implementation of WPS guides ensures consistency, efficiency, and safety across all welding projects.

Components of a Welding Procedure Specification

A well-structured WPS includes detailed information on the welding process to be used, including but not limited to:

The type of weld and materials involved.
Specific welding techniques and sequences.
Selection of welding equipment and consumables.
Parameters such as voltage, current, heat input, and welding speed.
Pre and post-weld heat treatment requirements.
Inspection and testing criteria to validate weld quality.
Procedure Qualification Record (PQR) and Welder Qualification
Supporting the WPS is the Procedure Qualification Record (PQR), a meticulous documentation of a trial weld executed to prove that the procedure outlined in the WPS can achieve the desired results. This testing is performed under more stringent conditions to guarantee the weld's quality and integrity. In Saudi Arabia, where projects often demand the highest levels of safety and durability, the PQR is a testament to a company’s commitment to excellence.

Welder Certification and Quality Assurance

To further ensure the quality of welding work, individual welders are assessed through a Welder Qualification Test Record (WQTR). This certification process verifies that a welder possesses the necessary skills and knowledge to perform welding tasks in accordance with the specified WPS. This step is vital in a region where superior craftsmanship is non-negotiable, and it contributes to the overall safety, stability, and longevity of welded structures and products.

Regulatory Compliance and Industry Standards in Saudi Arabia

In Saudi Arabia, adherence to national and international welding standards is mandatory for most engineering projects. Regulatory bodies and engineering societies often dictate the requirements for a company's WPS, ensuring that all welding activities comply with the latest safety regulations and quality benchmarks. This adherence to strict standards is crucial for maintaining the Kingdom’s reputation for excellence in construction, manufacturing, and other industries reliant on expert welding practices.

Conclusion

The meticulous development and implementation of Welding Procedure Specifications are integral to the success of Saudi Arabia's industrial and construction sectors. By standardizing welding practices through WPS, coupled with rigorous procedure qualification and welder certification, Technical Safety Consultants plays a pivotal role in advancing the quality, safety, and efficiency of welding operations across the Kingdom. Our commitment to upholding the highest standards positions us as leaders in the welding industry, contributing to the nation's ongoing growth and development. TECHNICAL CAPABILITIES

Welding Procedure Program

Technical Safety ensures the deployment of certified welding inspectors on-site to oversee and validate the compliance of welding tasks with all pertinent codes, specifications, and standards:

- Verification that the correct Welding Procedures (WPS) are in use.
- Review of Weld Procedure Specifications (WPS) and Welder Qualifications (WPQ).
- Inspection of Weld Profile Preparation and Joint Fit-Up to ensure accuracy.
- Verification of Filler Metals and Consumable Materials for suitability and compliance.
- Assurance that Correct Welding Performance Parameters are maintained throughout the operation.
- Conducting Visual Examinations upon the completion of welding activities to ensure quality.
- Monitoring Specified Pre and Post Weld Heat Treatment to adhere to procedural requirements.
- Overseeing the Physical Examination including Non-Destructive Testing (NDT), Hydrostatic Testing, and Mechanical Testing, as necessary.
- Facilitating the sending of Test Samples to Technical Safety’s Material Testing Laboratory when required for further analysis.
- Ensuring that all required Visual Inspections are meticulously completed and that all specified Non-Destructive Examinations are conducted as per the project specifications.
To support these activities, Technical Safety inspectors may utilize a variety of equipment, including but not limited to:

- Inspection Mirrors for enhanced visual access to welds.
- Torch or other Electrical Lighting Facilities that comply with safety codes (e.g., 24V systems, etc.) for clear visibility during inspections.
- Physical Size Measuring Instruments such as Welding Gauges, Rulers, Verniers, etc., for precise measurements.
- Electrical Parameter Measuring Instruments like Ammeters and Voltmeters for accurate welding parameter readings.
- Temperature Measuring Instruments (Thermometers)/Aids (Thermo Chalk) for monitoring weld preheat and interpass temperatures accurately.

Technical Safety is committed to ensuring the highest standards of quality and safety in welding operations, backed by our comprehensive inspection and testing capabilities. Our expertise and technical prowess enable us to deliver unparalleled service in the welding inspection and certification field, ensuring that every project we undertake meets and exceeds industry standards and client expectations.

Technical Safety Consultants stands at the forefront of Quality Assurance (QA) and Quality Control (QC) inspection services, particularly within the Oil and Gas sector, Petrochemicals, Refineries, and an array of industrial sectors. Our expansive expertise encompasses the comprehensive inspection of static equipment such as pressure vessels, ensuring the highest standards of safety and efficiency in fabrication processes.

Our breadth of services extends to rigorous Third-Party Inspection of a wide variety of materials, including but not limited to plates, pipes, forgings, and castings. These inspections are meticulously carried out at vendor locations to ensure materials meet the stringent quality specifications required for high-stakes industrial applications.

Technical Safety’s proficiency in Non-Destructive Testing (NDT) techniques is unparalleled, with a particular emphasis on Ultrasonic Testing (UT), Magnetic Particle Testing (MT), Penetrant Testing (PT), and advanced Radiographic Film Interpretation. Our NDT experts possess deep-rooted knowledge and practical experience, enabling them to detect even the most subtle indications of flaws or discrepancies that could compromise material integrity.

Furthermore, our capabilities in Destructive Testing provide a comprehensive understanding of material characteristics under various conditions. This rigorous testing regime ensures that all materials not only meet industry standards but also adhere to our clients’ specific requirements, thus safeguarding project integrity from inception to completion.

At Technical Safety, our commitment to upholding the highest quality standards is unwavering. Our seasoned team of inspectors and engineers leverage their extensive experience and state-of-the-art technology to deliver detailed, accurate, and reliable inspection results. Through our dedicated efforts, we aim to contribute significantly to enhancing the operational efficiency, safety, and reliability of our clients' projects, reinforcing our position as a trusted partner in the global industrial landscape.

our Services relative to the following international Schemes:

Certification Scheme for Weld Inspection Personnel (CSWIP)
American Welding Society (AWS)
British Gas (BGAS ERS)
ASNT Level II VT
ASME B&PV Code
Section IX, API Standard 1104
ANSI / AWS D1.1

Certainly! Here's an adapted version tailored for Technical Safety:

Complete Turnaround and Inspection Support

Technical Safety Consultants offers comprehensive turnaround and inspection (T&I) support with a team of seasoned inspection professionals, including:

- Inspection Engineers
- Plant and Equipment Inspectors
- Welding Inspectors
- NDT Technicians

Our inspection team engages in pre-shutdown preparation, and during the shutdown phase, they conduct:

- Initial Inspection
- Reporting of Deterioration
- Preparation of Repair Procedures and Recommendations
- Follow-up of Repairs
- Final Inspection
- Compilation of Final Inspection Report in accordance with API 510 and API 570

On-Stream Inspection Services

Technical Safety Consultants establishes On-Stream Inspection (OSI) programs for newly constructed projects, which encompass:

- Corrosion Analysis
- Identification of Corrosion Circuits
- Extraction and Review of Isometric Drawing
- Marking of Thickness Measurement Location (TML) Points
- Conducting Ultrasonic Thickness Measurement
- Preparing Comprehensive Reports per API 510, API 570, and related client standards

In-Service Inspection Services

Technical Safety Consultants also delivers regular In-Service Inspections of plant piping and equipment. Our team carries out:

- Scheduled external inspections of equipment as stipulated by API 510
- Pipeline surveys in accordance with API 570
- Ultrasonic Thickness Measurement for plant piping and equipment to ensure ongoing reliability and safety

Risk-Based Inspection Strategy

Beyond inspections, Technical Safety Consultants provides vendor inspection and expediting services, ensuring that your equipment and components are manufactured and delivered to the highest quality standards, aligning with project schedules and specifications. Our approach integrates risk management to prioritize inspections and maintenance activities, optimizing safety and efficiency across your operations.

Other Services

  • Raw material Inspection
  • Paint / Coating Procedure Qualification witness
  • Painting/ Coating Inspection
  • Pipeline and piping welding Inspection
  • Structural welding Inspection
  • Consultancy service in Preparation and/ or review of Method statement, Inspection Test Plan
  • Witnessing of Lab testing for Raw material, PQR & Welder qualification Mechanical/ corrosion test
  • API Certified Inspectors and in-service inspection
  • Technical & Quality Audit
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